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Automatic Assembly Machine Product List

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Reducing the number of people = eliminating people

Reducing the number of people = eliminating people

We will consider comprehensively where to implement automation for maximum effectiveness and make our proposals!

When it comes to labor-saving equipment, it is simply thought of as automating (mechanizing) tasks that were previously done by people. However, at our company, we believe that the fundamental approach is to consider what the ultimate goal is and then think about how the work should be structured from there. In other words, it is about reducing the labor time per unit of economic activity, considering where mechanization would be effective and whether mechanization is feasible overall, and sometimes proposing dedicated machines or dedicated tools. [Features] ■ The basic approach is to consider what the ultimate goal is ■ Reduce labor time per unit of economic activity ■ Propose dedicated machines or dedicated tools as needed ■ Consider the overall effectiveness of changes and the feasibility of mechanization *For more details, please refer to the PDF materials or feel free to contact us.

  • others

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[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

To properly fit the assembly, we will introduce press-fitting technology information (design phase)! [Free materials provided]

This document introduces press-fitting technology information (design phase) for design and production engineers. It includes topics such as "Press-fitting tolerances" and "Clearance changes." We provide support from conceptual design of effective equipment for each company's unique production line to installation. Please take a moment to read it. 【Contents】 ■ Press-fitting tolerances ■ Clearance changes ■ Calculating required pressing force 1-3 ■ Transitioning to servo presses 1-2 ■ What T.H.A can do *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanical Design

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[Example] Reduced the takt time of leak inspection that could not be achieved through automation.

[Example] Reduced the takt time of leak inspection that could not be achieved through automation.

[Presenting Manga Materials] Unable to reach the target time... There are limits to what robots can do alone... Here’s a new proposal for automation to help with your troubles!

Are you currently considering the automation of manufacturing processes and facing any of the following issues? - There are limits to just robotization... - We are not reaching our target takt time... - We want to explore further automation... Our company offers new perspectives on the automation challenges you face, such as shortening takt time, which cannot be achieved through robotization alone. We are providing a manga document that introduces case studies of companies that have successfully automated manual inspections. If you are struggling with automation, please feel free to consult us. *For more details, please download the document or contact us through our company website.

  • Other mounting machines

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Example: Height after pressing in

Example: Height after pressing in

There was an inquiry about wanting to manage the height after pressing.

Regarding the management of height after pressing, there was a discussion about wanting to manage the position using servo presses and similar equipment. Depending on the quality control perspective, in cases where pressing does not reach the end of the pin insertion, relying solely on the stroke value on the pressing side may be insufficient. In our company, we have set a height range of ±0.1 and proposed a comprehensive pressing solution that includes the use of fixtures.

  • Plastic processing machines (cutting and rolling)

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Advantages and disadvantages of automation.

Advantages and disadvantages of automation.

Introducing the advantages and disadvantages of automation based on cases we have worked on so far!

Recently, there have been many examples and photos of robots being introduced. The benefits of automation include "resolving labor shortages, reducing hiring costs and indirect expenses," as well as "improving production efficiency as a company." On the other hand, there are also disadvantages such as "responses to malfunctions and failures" and "actions that cannot be expressed by machines or speeds that cannot be handled." At THA, we propose equipment that values harmony with the current operations of many users. 【Benefits】 ■ Resolving labor shortages, reducing hiring costs and indirect expenses ■ Improving productivity ■ Stabilizing quality ■ Measures for harsh and dangerous tasks, etc. 【Disadvantages】 ■ In some cases of automation, situations may arise where harmony is not achieved before and after ■ Initial costs can be high ■ Responses to malfunctions and failures ■ There are actions that cannot be expressed by machines or speeds that cannot be handled, etc. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other industrial robots

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Points for Considering Automation

Points for Considering Automation

To achieve greater effects of automation! A clear direction for risk verification and a step-by-step approach are essential.

Automation can be successfully implemented in some cases where the benefits are clear, while in others, the drawbacks are prominent, and it may not operate effectively. One reason for difficulties could be the consideration of introducing robots without adapting examples from other companies that perform similar tasks to fit one's own company. If issues are only recognized after implementation, it can lead to additional costs and labor. To avoid such situations as much as possible, I have summarized key points from this perspective. For more details, please download the catalog and take a look. 【Key Points】 ■ Clearly define the "purpose" of automation ■ Share the "purpose" of automation ■ Conduct preemptive risk assessments ■ There are patterns where automation is difficult ■ Set specific goals (challenges) and seek external consultation *For more details, please refer to the PDF document or feel free to contact us.

  • Other industrial robots

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The reason why labor-saving, rather than labor-reduction, is necessary from now on.

The reason why labor-saving, rather than labor-reduction, is necessary from now on.

[Towards Automation] Based on the automation achievements of the past few years, I believe that moving forward, we need to focus on labor-saving rather than just reducing the workforce. (Are you too focused on reducing the workforce?)

In the manufacturing industry, the terms "labor-saving" and "efficiency improvement" are often heard. While they can have similar meanings, the difference between [labor] and [effort] lies in the focus of the terms. "Effort" refers to the time and labor involved, and the goal is to reassess processes to achieve results with less effort, rather than completely replacing the entire process with robots or other machinery. For example, a reassessment might lead to reducing the workforce from three people to two. Recently, various exhibitions and videos have showcased the latest equipment, robots, and AI, but there are cases where companies give up or struggle to progress due to reasons such as: - A high number of tasks performed by humans - A large variety of products with different shapes (small quantities of many types) - Low daily production volumes In such cases, there have been instances where progress was made by systematically reviewing tasks (exploring common actions that can be performed by robots, reassessing jigs, palletizing, using AI cameras, etc.) to achieve [labor-saving]. In the future, automation of "small quantities of many types" products will be unavoidable. THA has a wealth of experience in solving various concerns step by step while providing support. *For more details, please download the catalog or feel free to contact us.*

  • Articulated Robot

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Complex tasks can also be automated! Automation of the film peeling process using robots.

Complex tasks can also be automated! Automation of the film peeling process using robots.

Contributing to work style reform: Even in tasks that show individual differences, we improve productivity through automation such as robot introduction, leading to work style reform! We have published materials on site improvement that can be understood through manga.

"Would you like to consult with us about that automation?" If you have consulted with other companies about automation and are feeling "troubled" or "giving up," this is a must-see for you! We will solve your automation-related issues. THA has a wealth of experience centered around complete systems that combine original press-fitting machines, inspection devices, labor-saving measures, and transportation solutions. We assist in reforming work styles starting from improvements within factories. Transforming your "factory concerns" into work style reforms: - Improving correction work through quality stabilization even in mass production - Enhancing processes through the automation of inspection stages - Streamlining operations by consolidating processes such as press-fitting, inspection, and packaging (transportation) into one - Aiming to improve quality and efficiency but unsure of the points for improvement Please refer to the materials that showcase attempts at automation stemming from concerns as an example. "Concerns regarding the film 'peeling' process": - There are differences in skills among employees due to the special film - 'Peeling' the film takes the most time in the process, so we want to automate it - We were told that automating complex tasks is impossible Please feel free to consult with THA at least once. *For more details, please download the catalog or feel free to contact us.

  • Articulated Robot

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[Gift of Manga] Automation of a process that takes 10 people, achieving high-speed output of 1 unit in 2 seconds.

[Gift of Manga] Automation of a process that takes 10 people, achieving high-speed output of 1 unit in 2 seconds.

Are you giving up on "automation" in the production site after failing? We will introduce examples of challenges in "automation" in an easy-to-understand manga format!

We are currently offering a manga document (CASE2) that introduces a customer case where our automation technology has achieved labor-saving and efficiency improvements in the inspection process. We successfully automated a process that had previously failed in automation using our technology. This process is presented in a manga format. You can also view CASE1, so please feel free to download it. <Customer's Concerns> ◎ Responded to testing and inspection processes with 10 dispatched employees, including overseas staff. The training time and costs associated with staff turnover were increasing. ◎ Attempted to automate inspections in the past but could not achieve the target of 2 seconds per unit, and there were issues with judgment accuracy. <Solution Process> ◎ Divided the process into eight parts, considering automation for each and solving challenges one by one. ◎ Achieved the target of 2 seconds per unit after analyzing the inspection process and consulting with inspection equipment manufacturers. *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.

  • Inspection robot

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Achieving a reduction in takt time that is impossible with "just robotization" *Manga materials will be provided.

Achieving a reduction in takt time that is impossible with "just robotization" *Manga materials will be provided.

There are limits to robots alone... We can't reach our target time... Here's a new proposal for automation to help with that! A case study explained in a manga.

Are you currently considering the automation of your manufacturing processes and facing any of the following issues? - There are limits to just robotization... - You're not reaching your target takt time... - You want to explore further automation... Our company offers new perspectives to address your automation challenges, such as reducing takt time, which has limits with just robotization. We are currently providing a manga document that introduces case studies of companies that have struggled with automating manual inspections. If you are having difficulties with automating your manufacturing processes, please feel free to consult with us. *For more details, please download the document or contact us through our website.

  • Other mounting machines

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Safety measures for existing equipment Additional work [Safety measures for old equipment]

Safety measures for existing equipment Additional work [Safety measures for old equipment]

Not only PLCs, but also there are achievements in additional support for relay circuit equipment【Okazaki City】.

Safety measures for existing equipment that can only be implemented due to expertise in automation design and manufacturing. Do you have any of these concerns? - Safety measures are needed due to aging machinery, but nothing has been done. - Unsure where to prioritize safety measures in dangerous areas. - Don't know the appropriate methods for safety measures. - Machinery is old, and parts or drawings are unavailable. We offer optimal proposals for these concerns. We often implement safety measures alongside machinery maintenance and repairs. Additionally, we can respond flexibly to sudden machinery malfunctions. Please consult with us first.

  • Belts and pulleys

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Leave the equipment relocation work to us.

Leave the equipment relocation work to us.

Complete solutions for core alignment, adjustments, and time constraints after relocation. For factory equipment relocation work, contact us in [Okazaki City].

If you are concerned about alignment and adjustments after moving, and time is tight, please feel free to consult with us. We also handle anchor installation. Additionally, we can respond flexibly to sudden machine malfunctions. Please don't hesitate to reach out to us for assistance.

  • Belts and pulleys

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Height changes due to relocation and layout changes [Safety measures for old equipment]

Height changes due to relocation and layout changes [Safety measures for old equipment]

I want to use the colocon and rotation mechanism as they are, but the height needs to be changed. 【Okazaki City】

When relocating or changing layouts to accommodate production efficiency and AGVs, there may be a need to change the transport height or direction. For items like conveyors that can be used as they are, but where height adjustments are desired, we can modify the legs or create custom frames to fit the dimensions. If the machinery is old and there are no parts or drawings available, we can also provide investigative sketches. We will offer the best proposals for your concerns. It is also common for us to implement safety measures alongside machine maintenance and repairs. Additionally, we can respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.

  • Belts and pulleys

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